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Technical Paper

Residual Gas Trapping for Natural Gas HCCI

2004-06-08
2004-01-1973
With the high auto ignition temperature of natural gas, various approaches such as high compression ratios and/or intake charge heating are required for auto ignition. Another approach utilizes the trapping of internal residual gas (as used before in gasoline controlled auto ignition engines), to lower the thermal requirements for the auto ignition process in natural gas. In the present work, the achievable engine load range is controlled by the degree of internal trapping of exhaust gas supplemented by intake charge heating. Special valve strategies were used to control the internal retention of exhaust gas. Significant differences in the degree of valve overlap were necessary when compared to gasoline operation at the same speeds and loads, resulting in lower amounts of residual gas observed. The dilution effect of residual gas trapping is hence reduced, resulting in higher NOx emissions for the stoichiometric air/fuel ratio operation as compared to gasoline.
Technical Paper

Modelling Study of Combustion and Gas Exchange in a HCCI (CAI) Engine

2002-03-04
2002-01-0114
The main obstacle for the development of Homogeneous Charge Compression Ignition (HCCI) engines is the control of auto-ignition timing, and one key is to control the trapped gas temperature so as to enable the autoignition at the end of compression stroke. Using special valve mechanisms, very high residual gas mass fraction can be achieved to raise the charge temperature. Gas exchange process hence plays a crucial role in such HCCI engines because of its strong interaction with combustion. The modification of the gas exchange process in a 4-stroke automotive engine for HCCI combustion is not straightforward, since the engine must be able to operate across a considerably wide range of speeds and loads. Intake air temperatures and the valve mechanism need to be controlled in order to deliver optimal engine performance and fuel economy. This paper presents a modelling study of the combustion and gas exchange in a HCCI engine.
Technical Paper

Operating Characteristics of a Homogeneous Charge Compression Ignition Engine with Cam Profile Switching - Simulation Study

2003-05-19
2003-01-1859
A single zone combustion model based on a chemical kinetic solver has been combined with a one-dimension thermo/gas dynamic engine simulation code to study the operating characteristics of a V6 engine in which Homogeneous Charge Compression Ignition (HCCI) operation (also referred to as ‘Controlled Auto-ignition” CAI) is enabled by a cam profile switching (CPS) system with negative valve overlap. An operational window within which HCCI combustion is possible has been identified and the limit of HCCI operating region for varied valve lift possibilities is explored. The mechanisms and potential fuel economy improvements within the HCCI envelope are studied and modelled results compared against data from similar engines. It is shown that for the best fuel economy the valve timing strategy needs to be selected very carefully, despite the engine's capability to operate at a range of valve timing combinations.
Technical Paper

Study of Near Nozzle Spray Characteristics of Ethanol under Different Saturation Ratios

2016-10-17
2016-01-2189
Atomization of fuel sprays is a key factor in controlling the combustion quality in the direct-injection engines. In this present work, the effect of saturation ratio (Rs) on the near nozzle spray patterns of ethanol was investigated using an ultra-high speed imaging technique. The Rs range covered both flash-boiling and non-flash boiling regions. Ethanol was injected from a single-hole injector into an optically accessible constant volume chamber at a fixed injection pressure of 40 MPa with different fuel temperatures and back pressures. High-speed imaging was performed using an ultrahigh speed camera (1 million fps) coupled with a long-distance microscope. Under non-flash boiling conditions, the effect of Rs on fuel development was small but observable. Clear fuel collision can be observed at Rs=1.5 and 1.0. Under the flash boiling conditions, near-nozzle spray patterns were significant different from the non-flash boiling ones.
Technical Paper

Flame Kernel Growth and Propagation in an Optical Direct Injection Engine Using Laser Ignition

2017-10-08
2017-01-2243
The demand for more efficient and clean engines have prompted the research and development of new engine technologies. Automotive engines expected to run with leaner mixtures and higher compression ratios. Lean burn is effective to increase fuel economy whilst reducing emissions but unreliable ignition of the lean mixtures by the conventional spark plug is one of the problems which causes concerns to the engine designers. Laser ignition is a promising technology and holds many benefits over the spark ignition because it can extend the ignitability of lean mixtures with flexibility of the ignition location and absence of electrode degradation for improved engine performance with lean burn. In this study, high-speed photography is used to investigate the flame kernel growth and propagation in an optical direct injection engine using laser ignition by an Nd:YAG laser.
Technical Paper

In-Cylinder Optical Study on Combustion of DMF and DMF Fuel Blends

2012-04-16
2012-01-1235
The bio-fuel, 2,5 - dimethylfuran (DMF) is currently regarded as a potential alternative fuel to gasoline due to the development of new production technology. However, little is known about the flame behavior in an optical engine. In this paper, high speed imaging (with intensifier) was used during the combustion of DMF and its blends with gasoline and ethanol (D50, D85, E50D50 and E85D15) in an SI optical engine. The flame images from the combustion of each fuel were analyzed at two engine loads: 3bar and 4bar IMEP. For DMF, D50 and E50D50, two modes were compared: DI and PFI. The average flame shapes (in 2D) and the average flame speeds were calculated and combined with mass fraction burned (MFB) data. The results show that when using DMF, the rate of flame growth development and flame speed is higher than when using gasoline. The differences in flame speed between DMF and gasoline is about 10% to 14% at low IMEP.
Technical Paper

An Optical Study of DMF and Ethanol Combustion Under Dual-Injection Strategy

2012-04-16
2012-01-1237
The new fuel, 2, 5-dimenthylfuran, known as DMF, captured worldwide attention since the discovery of its new production method. As a potential bio-fuel, DMF is competitive to gasoline in many areas, such as energy density, combustion efficiency and emissions. However, little work has been performed on its unconventional combustion mode. In this work, high speed imaging and thermal investigation are carried out to study DMF and gasoline dual-injection on a single cylinder, direct injection spark ignition optical engine. This dual-injection strategy combines direct injection (DI) and port fuel injection (PFI) simultaneously which means two different fuels can blend in the cylinder with any ratio. It provides a flexible way to use bio-fuels with gasoline. DMF DI with gasoline PFI and ethanol DI with gasoline PFI are studied under different injection proportions (by volume) and IMEPs.
Technical Paper

A Real-Time Control Oriented HCCI Combustion Model in 4-Stroke HCCI/SI GDI Engine and Model-Based Fast Calibration Development

2012-04-16
2012-01-1123
For Homogeneous Charge Compression Ignition (HCCI) combustion, the auto-ignition process is very sensitive to in-cylinder conditions. This includes the change in in-cylinder temperature, the composition of chemical components and their concentrations. This sensitivity presents a major challenge for the accurate control of reliable and efficient HCCI combustion. This paper outlines our recent work: 1. a real-time control oriented gasoline-fueled HCCI combustion model and its implementation in Simulink with fixed step for the conversion into dSPACE Hardware-in-the-Loop (HIL) simulation purpose. 2. The development of model-based fast calibration for the best fuel efficiency and hydrocarbon emissions via evolutionary algorithm (EA). The model reported in this paper is able to run in real-time cycle-to-cycle under engine speeds below 4000rpm and with fixed simulation steps.
Technical Paper

Combustion and Emission Characteristics of a PPCI Engine Fuelled with Dieseline

2012-04-16
2012-01-1138
In this paper blends of diesel and gasoline (dieseline) fuelled Partially Premixed Compression Ignition (PPCI) combustion and the comparison to conventional diesel combustion is investigated. The tests are carried out using a light duty four cylinder Euro IV diesel engine. The engine condition is maintained at 1800 rpm, 52 Nm (equivalent IMEP around 4.3 bar). Different injection timings and different amounts of EGR are used to achieve the PPCI combustion. The results show that compared to the conventional diesel combustion, the smoke and NOx emissions can be reduced by more than 95% simultaneously with dieseline fuelled PPCI combustion. The particle number total concentration can be reduced by 90% as well as the mean diameter (from 54 nm for conventional diesel to 16 nm for G50 fuelled PPCI). The penalty is a slightly increased noise level and lower indicated efficiency, which is decreased from 40% to 38.5%.
Technical Paper

Improving Cold Start and Transient Performance of Automotive Diesel Engine at Low Ambient Temperatures

2016-04-05
2016-01-0826
Ambient temperature has significant impact on engine start ability and cold start emissions from diesel engines. These cold start emissions are accounted for substantial amount of the overall regulatory driving cycle emissions like NEDC or FTP. It is likely to implement the low temperature emissions tests for diesel vehicles, which is currently applicable only for gasoline vehicles. This paper investigates the potential of the intake heating strategy on reducing the driving cycle emissions from the latest generation of turbocharged common rail direct injection diesel engines at low ambient temperature conditions. For this investigation an air heater was installed upstream of the intake manifold and New European Driving Cycle (NEDC) tests were conducted at -7°C ambient temperature conditions for the different intake air temperatures. Intake air heating reduced the cranking time and improved the fuel economy at low ambient temperatures.
Technical Paper

Research of the Atkinson Cycle in the Spark Ignition Engine

2012-04-16
2012-01-0390
In the automotive industry, engine downsizing has been widely accepted as an enabler to improving the fuel economy and reducing the CO₂ emissions. The Atkinson cycle is one of the key technologies. In this paper, the Atkinson cycle with different expansion ratios are compared and analyzed. The investigation is compared with the benchmark whose expansion and compression ratio are identical. The aim is to understand the inherent characteristics of the over-expansion and its effect on the engine performance and emissions. The simulation results show that, the Atkinson cycle produces higher efficiency due to over-expansion. The Atkinson cycle has higher internal EGR compared with the benchmark at equivalent conditions, which contributes to lower the NOx and CO emissions.
Technical Paper

Split-Injection Strategies under Full-Load Using DMF, A New Biofuel Candidate, Compared to Ethanol in a GDI Engine

2012-04-16
2012-01-0403
It is well known that direct injection (DI) is a technology enabler for stratified combustion in spark-ignition (SI) engines. At full load or wide-open throttle (WOT), partial charge stratification can suppress knock, enabling greater spark advance and increased torque. Such split-injection or double-pulse injection strategies are employed when using gasoline in DI (GDI). However, as the use of biofuels is set to increase, is this mode still beneficial? In the current study, the authors attempt to answer this question using two gasoline-alternative biofuels: firstly, ethanol; the widely used gasoline-alternative biofuel and secondly, 2,5-dimethylfuran (DMF); the new biofuel candidate. These results have been benchmarked against gasoline in a single-cylinder, spray-guided DISI research engine at WOT (λ = 1 and 1500 rpm). Firstly, single-pulse start of injection (SOI) timing sweeps were conducted with each fuel to find the highest volumetric efficiency and IMEP.
Technical Paper

Phenomenology of EGR in a Light Duty Diesel Engine Fuelled with Hydrogenated Vegetable Oil (HVO), Used Vegetable Oil Methyl Ester (UVOME) and Their Blends

2013-04-08
2013-01-1688
HVO contains paraffin only and UVOME is methyl ester with long chain alkyl while mineral diesel is complex compound and contains lots of aromatic and Naphthenic. This paper compares the effects of EGR on the two different types of biodiesels blends compared to diesel. The combustion performance and emissions of biodiesel blends of UVOME and HVO were investigated in a turbocharged direct injection V6 diesel engine with EGR swept from 0% to the calibration setting for diesel. The EGR sweep tests with increment of 5% were conducted at the engine speed of 1500 RPM for the load of between 72 Nm to 143 Nm, using sulfur-free diesel blended with UVOME and HVO at 30% and 60% by volume respectively. As the EGR rate was increased, the brake specific fuel consumption (BSFC) for each fuel was reduced at lower load but increased at higher load. The BSFC of mineral diesel was lower than UVOME blends and similar to the HVO blends.
Technical Paper

Numerical Study of DMF and Gasoline Spray and Mixture Preparation in a GDI Engine

2013-04-08
2013-01-1592
2, 5-Dimethylfuran (DMF) has been receiving increasing interest as a potential alternative fuel to fossil fuels, owing to the recent development of new production technology. However, the influence of DMF properties on the in-cylinder fuel spray and its evaporation, subsequent combustion processes as well as emission formation in current gasoline direct injection (GDI) engines is still not well understood, due to the lack of comprehensive understanding of its physical and chemical characteristics. To better understand the spray characteristics of DMF and its application to the IC engine, the fuel sprays of DMF and gasoline were investigated by experimental and computational methods. The shadowgraph and Phase Doppler Particle Analyzer (PDPA) techniques were used for measuring spray penetration, droplet velocity and size distribution of both fuels.
Technical Paper

Impacts of Low-Level 2-Methylfuran Content in Gasoline on DISI Engine Combustion Behavior and Emissions

2013-04-08
2013-01-1317
Research studies show that 2-methylfuran (MF) is a promising gasoline alternative regarding its positive effect on engine performance and emissions. Before using pure MF in spark ignition engines, it is more likely to be used in a low-level blended form in gasoline. An experimental research study was carried out to investigate the impacts of low-level MF content in gasoline (volumetric 10% MF in blend) on direct-injection spark-ignition (DISI) engine combustion behavior and emissions. The tests were conducted on a single-cylinder spray-guided DISI research engine at an engine speed of 1500 rpm under stoichiometric conditions. The engine loads of 3.5 ~ 8.5 bar IMEP were tested and gasoline-optimized spark timing was used. Furthermore, the effects of spark timing, exhaust gas recirculation (EGR) and valve overlap on NOx emissions were tested.
Technical Paper

Numerical Resolution of Multiple Premixed Compression Ignition (MPCI) Mode and Partially Premixed Compression Ignition (PPCI) Mode for Low Octane Gasoline

2013-10-14
2013-01-2631
Two premixed compression ignition modes for low octane gasoline are numerically investigated. The multiple premixed compression ignition (MPCI) mode is featured with a sequence of “spray- combustion- spray- combustion”, while the partially premixed compression ignition (PPCI) mode is a sequence of “spray- spray- combustion”. This paper compares the combustion process of the two modes using multi-dimensional CFD code, KIVA-3v, which can perform chemical reaction calculations for different fuels by a discrete multiple component (DMC) method. The fuel used for simulation consists of 58.5% i-C8H18 and 41.5% n-C7H16 in volume, and has the same RON and similar physical properties to straight-run naphtha used in the experiment. The engine operating condition is fixed at a 1600rpm and 0.7 MPa IMEP. The injection strategies for these two modes are different. All of the parameters in the simulation come from the single cylinder engine experiments.
Technical Paper

GDI Engine Performance and Emissions with Reformed Exhaust Gas Recirculation (REGR)

2013-04-08
2013-01-0537
Exhaust Gas Fuel Reforming has potential to be used for on-board generation of hydrogen rich gas, reformate, and to act as an energy recovery system allowing the capture of waste exhaust heat. High exhaust gas temperature drives endothermic reforming reactions that convert hydrocarbon fuel into gaseous fuel when combined with exhaust gas over a catalyst - the result is an increase in overall fuel energy that is proportional to waste energy capture. The paper demonstrates how the combustion of reformate in a direct injection gasoline (GDI) engine via Reformed Exhaust Gas Recirculation (REGR) can be beneficial to engine performance and emissions. Bottled reformate was inducted into a single cylinder GDI engine at a range of engine loads to compare REGR to conventional EGR. The reformate composition was selected to approximate reformate produced by exhaust gas fuel reforming at typical gasoline engine exhaust temperatures.
Technical Paper

An Investigation into the Operating Mode Transitions of a Homogeneous Charge Compression Ignition Engine Using EGR Trapping

2004-06-08
2004-01-1911
While Homogeneous Charge Compression Ignition (HCCI) is a promising combustion mode with significant advantages in fuel economy improvement and emission reductions for vehicle engines, it is subject to a number of limitations, for example, hardware and control complexity, or NOx and NVH deterioration near its operating upper load boundary, diminishing its advantages. Conventional spark-ignition combustion mode is required for higher loads and speeds, thus the operating conditions near the HCCI boundaries and their corresponding alternatives in SI mode must be studied carefully in order to identify practical strategies to minimise the impact of the combustion mode transition on the performance of the engine. This paper presents the results of an investigation of the combustion mode transitions between SI and HCCI, using a combination of an engine cycle simulation code with a chemical kinetics based HCCI combustion code.
Technical Paper

Effect of Hydrogen Addition on Natural Gas HCCI Combustion

2004-06-08
2004-01-1972
Natural gas has a high auto-ignition temperature, requiring high compression ratios and/or intake charge heating to achieve HCCI (homogeneous charge compression ignition) engine operation. Previous work by the authors has shown that hydrogen addition improves combustion stability in various difficult combustion conditions. It is shown here that hydrogen, together with residual gas trapping, helps also in lowering the intake temperature required for HCCI. It has been argued in literature that the addition of hydrogen advances the start of combustion in the cylinder. This would translate into the lowering of the minimum intake temperature required for auto-ignition to occur during the compression stroke. The experimental results of this work show that, with hydrogen replacing part of the fuel, a decrease in intake air temperature requirement is observed for a range of engine loads, with larger reductions in temperature noted at lower loads.
Technical Paper

Modelling and Experimental Investigations of Supercharged HCCI Engines

2006-04-03
2006-01-0634
This paper focuses on supercharged HCCI engines employing internal EGR that is obtained by the use of negative valve overlap. In HCCI engines, the absence of throttling coupled with the use of high compression ratio to facilitate auto-ignition and with the use of lean mixtures result in improved fuel efficiency. High dilution is required to control the auto-ignition and it also results in reduction of the production of NOx. To compensate for the charge dilution effect, the method used to recover the loss of power is to introduce more air in to the engine which allows introducing also more fuel while maintaining high lambda. A supercharger is required to introduce the required amount of air into the engine. The modelling investigation performed with Ricardo WAVE® coupled with CHEMKIN® and experimental investigation for supercharged HCCI show significant improvement in terms of extension of load range and reduction of NOx over the naturally aspirated HCCI and also over SI operation.
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